MIL-SPEC Hermetic Connectors

Applications of Hermetic Connectors

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Hermetic connectors are used in a variety of applications where a high level of protection against environmental factors is required. Here are some common uses of hermetic connectors.

Vacuum and pressure systems

Hermetic connectors are used in vacuum and pressure systems, such as in the semiconductor industry, to create a seal that prevents air and other contaminants from entering the system.

Aerospace and defense

Hermetic connectors are used in aerospace and defense applications to protect electronics and other sensitive components from harsh environmental factors, such as high altitude, extreme temperatures, and electromagnetic interference.

Medical devices

Hermetic connectors are used in medical devices, such as pacemakers and hearing aids, to prevent bodily fluids and other contaminants from entering the device.

Oil and gas exploration

Hermetic connectors are used in the oil and gas industry to create a seal that prevents the ingress of harsh chemicals and other environmental factors.

Automotive applications

Hermetic connectors are used in automotive applications, such as airbag deployment systems, to protect electronics from heat, vibration, and other environmental factors.

Underwater applications

Hermetic connectors are used in underwater applications, such as submersibles and offshore oil rigs, to protect electronics from water and other corrosive substances.

Hermetic connectors are used in any application where protection against environmental factors is critical to the reliable operation of the system.

Circle Hermetic Connectors

Selling Points for Lithium Battery Seals

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Lithium battery seals employ the incredibly dynamic hermetic seal technology, which effectively makes the objects that are protected by them airtight. These seals can be applied to a large number of materials and are employed in a vast range of industries.

How Are Lithium Battery Seals Designed?

In the lithium battery design, the cells are all individually sealed and cannot leak. This benefits users because there is no restriction orientation of a lithium battery, which means that the battery can be installed upside down or on its side.

Hermetic connectors are a special class of sealed connectors that incorporate glass-to-metal or other highly-engineered sealing technology. Hermetic seal connectors are versatile and dynamic and are employed in a number of diverse applications, including submarines and satellites.

Whether you’re talking about hermetic seals and feedthroughs, battery seals, connectors or any other type of hermetic technology, this type of sealing is designed to ensure an absolute line of demarcation between the object and any other elements.

How Important Are Lithium Battery Seals?

Lithium battery seals prolong the life of your battery. Battery end seals also help to ensure that the battery doesn’t get too hot. The seals also prevent the emission of harmful gas and liquids. Contact Complete Hermetics today to get a quote or if you have any questions about our products and services.

Rectangular Hermetic Connectors

What Hermetic Connectors Can Do?

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Hermetic connectors provide airtight seals so that no air can enter or leave a container or space. In fact, the word “hermetic” is defined as airtight. When containers are pressurized or vacuum-sealed, they keep bacteria, moisture, and oxygen away and ensure that the interior of the space or container remains sterile.

Industries That Use Airtight Seals

There are many industries that require a high level of pressurized sealing, such as the offshore drilling, automotive, aerospace, and medical industries. Because every application is unique, there are customized options available in hermetic seals. For example, in a submarine or offshore oilrig, the hermetic connector would be suited for marine environments. A manufacturing plant would need a variety of types of seals, and these could be ordered to fit the proper specifications.

Types of Connectors

Hermetic seal connectors come in a variety of shapes and sizes, and they are made from different materials, such as titanium, stainless steel, aluminum, and bronze. They can be rectangular, circular, or a customized shape. Some are ceramic-to-metal, while others are glass-to-metal. Some of the finishing options are gold-plated, silver-plated, copper-plated, and bright tin-plated.

Whatever specifications are needed by an industry, hermetic connectors can be designed to fit the application. The proper design and material will result in the ability to withstand extreme temperatures and high pressure.

Hermetically Sealed Connectors for High-Tech Systems

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Complete Hermetics provides a full selection of hermetic connectors, feedthroughs, seals, and other essential system components. Our custom-made products are ready to integrate with even the most detailed system; top engineers handle each of our design jobs to fully comply with every client’s individual needs. By working closely with each client we serve, we are better able to meet the changing needs of today’s dynamic high-tech industries and laboratory settings. We offer custom designs for any mounting requirements; whenever conventional hermetic products fail to meet your needs, we can supply custom solutions.

Protecting Contents From Infiltration

Hermetic connectors like those we make are used in settings where contents must be completely sealed off from invasion. Protect objects and container contents from contaminants such as:

  • Bacteria
  • Moisture
  • Oxygen

Airtight seals, containers, and feedthroughs are essential to many different concerns, including off-shore drilling, aerospace engineering, submarine design and construction, military aircraft development, manufacturing plant operation, and much more. We are pleased to provide solutions that conform with the highest industry standards; you can feel confident that our components are going to perform reliably in all standard use scenarios.

Best Manufacturing Practices

Hermetic connectors, seals, and other components are made using all best practices for manufacturing and fabrication. Glass-to-metal feedthroughs are made with a wetted seal that bonds tightly; connectors are tested to 100% hermeticity.

Contact Complete Hermetics today to learn more about custom component creation and about our process.

Hermetic Connectors

Making the Right Connections with Hermetic Connectors

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Hermetic connectors are a fact of doing business in many industries. This ubiquity sometimes overshadows the engineering wonders that are made possible by these pieces of technology. They make many of the technological that we take for granted today possible. Here are a few of the more prominent examples from some leading industries.

Medical 

Medical science has come a long way in recent history. From heart transplants to MRI machines, things that past physicians only dreamed of are now commonplace. This is due in part to hermetic sealing technology designed for the medical industry. These connectors provide a pressure-resistant seal for various applications doctors and hospitals depend on. The unique glass, ceramic and metal construction provides the absolute best in failure resistance and durability. That’s important when lives are on the line.

Defense

This technology got its start in the military. With that in mind, it’s no surprise that most contemporary hermetic seal and connector manufacturers are well versed in Mil-Spec connections. These are featured on everything from submarines roving the depths of the oceans to the defense satellites keeping an eye on things in space.

Hermetic connectors are used for a lot more than just military and hospital equipment. If you need a specific connector, or if you have a situation that needs a special design, reach out to a manufacturer of hermetic sealed connectors today.