Hermetic Packages for Advanced Electronic Protection

Posted by admin on

Innovative Hermetic Solutions for Harsh Environments

In industries where reliability and performance are paramount, hermetic products are vital for safeguarding electronic components from environmental damage. Hermetic packages are engineered to prevent the ingress of moisture, gases, and contaminants, ensuring long-term functionality in sectors such as aerospace, defense, telecommunications, and medical devices.

High-Performance Microwave and Hybrid Hermetic Packages

Complete Hermetics excels in crafting hermetic microwave and hybrid enclosures tailored for extreme conditions. These durable housings are specifically designed for use in military and space-grade applications where resistance to radiation, pressure, and temperature fluctuations is non-negotiable. With cutting-edge glass-to-metal and ceramic-to-metal sealing technologies, these enclosures deliver superior shielding and reliability, even in the most hostile environments.

Robust Hermetic Power Packages for Thermal Demands

For applications requiring efficient thermal management, hermetic power packages from Complete Hermetics offer unmatched stability and endurance. These enclosures are often fabricated using copper tungsten or copper molybdenum, which provide excellent heat dissipation. The precision sealing techniques ensure each package remains airtight under operational stress, supporting critical systems in power electronics, avionics, and defense infrastructure.

Versatile Telecom and Photonic Hermetic Enclosures

In the ever-evolving fields of fiber optics and telecommunications, hermetic products must adapt to both innovation and precision. Complete Hermetics designs photonic and telecom packages that are fully customizable to fit compact devices, high-speed optical components, and complex circuitry. These enclosures enhance signal integrity and extend the lifespan of sensitive systems, playing a crucial role in modern communication networks and medical imaging technologies.

Partner with Complete Hermetics for Unmatched Reliability

Whether your project involves high-frequency microwave circuits, high-power electronics, or miniaturized photonic modules, Complete Hermetics provides the expertise and technology to deliver premium hermetic packages. Every product is manufactured to the highest industry standards to meet your exact specifications.

Explore Complete Hermetics’ full range of hermetic products today and secure the reliability your systems deserve. From custom prototyping to large-scale production, we are your trusted partner for precision-engineered hermetic sealing solutions.  Contact us today to get started.

Leading Hermetic Manufacturer for Advanced Engineering Needs

Posted by admin on

When reliability and precision are non-negotiable, industries across aerospace, defense, medical, and energy sectors turn to a trusted hermetic manufacturer. Hermetic technology plays a vital role in safeguarding sensitive electronic components from moisture, gas, and other environmental contaminants. This is where expertly engineered hermetic products become essential to mission-critical systems.

Comprehensive Hermetic Product Solutions

From hermetic seals and feedthroughs to hermetic connectors and hermetic packages, modern engineering requires versatile, high-performance solutions. These components are indispensable for protecting instrumentation in extreme conditions—whether in deep space or inside a life-saving medical device. Products such as battery end seals, hermetic headers, and vacuum viewports are built to withstand high pressure, temperature, and vacuum environments, ensuring operational integrity.

Precision Engineering of Hermetic Connectors and Headers

At the heart of many high-tech systems are hermetic connectors and hermetic headers, which maintain electrical integrity while preventing the ingress of gases or moisture. With custom design options and expert brazing and soldering techniques, these components are manufactured to exacting standards to meet unique application requirements.

Vacuum Viewports and Hermetic Feedthroughs for Specialized Applications

Vacuum viewports enable optical access in high-vacuum environments without sacrificing the integrity of the sealed system. Similarly, hermetic feedthroughs allow electrical or signal transmission while maintaining environmental barriers. These features are critical for scientific instruments, cleanroom systems, and advanced manufacturing processes.

Your Partner in Custom Hermetic Manufacturing

For over two decades, Complete Hermetics has provided engineered excellence as a premier hermetic manufacturer. As a wholly owned subsidiary of Aegis Technology Inc. in Santa Ana, CA, Complete Hermetics combines advanced prototyping with full-scale production capabilities. Whether you require hermetic products, hermetic packages, or custom hermetic seals and feedthroughs, our experienced team delivers precision-built components for your most demanding needs.

Contact Complete Hermetics today to discover how our innovative solutions can enhance the reliability and performance of your applications. We also specialize in hermetic connectors, vacuum viewports, and hermetic headers tailored to meet your exact specifications.

What Are Hermetic Seals Used For?

Posted by admin on

Hermetic seals are critical components used in a wide range of industries, including aerospace, medical, and energy sectors. This article explores the diverse applications of hermetic seals and the expertise of Complete Hermetics in manufacturing these essential products.

Hermetic Products and Their Importance

Complete Hermetics is a leader in designing and manufacturing hermetic products, specializing in hermetic seals and feedthroughs. Their products ensure reliable protection against environmental conditions, making them indispensable in critical applications. These products include hermetic feedthroughs and glass to metal seals, designed to maintain integrity under extreme conditions.

Glass-To-Metal Seals

Complete Hermetics excels in producing glass-to-metal seals, which involve heating glass to a molten state and bonding it with metal. This process forms a robust seal that withstands drastic temperature changes and pressure variations, crucial for high-stress environments. Glass-to-metal seals are favored for their durability and cost-effectiveness, especially when compared to ceramic seals.

Ceramic-To-Metal Seals

Expanding their expertise, Complete Hermetics also offers ceramic to metal seals, known for their high-temperature resilience, reaching up to 600°C. These seals are perfect for applications requiring extreme thermal resistance, such as in high-performance aerospace components and advanced medical devices.

Types of Glass-To-Metal Seals

  1. Compression Seals: These are used when the coefficient of thermal expansion (CTE) of the metal exceeds that of the glass. The metal contracts around the glass as it cools, creating a high-pressure capable seal, often used in environments where pressure can reach up to 14,000 PSI.
  2. Matched Seals: These involve materials whose CTEs are closely matched, reducing stress in the glass and enhancing durability. Commonly used in electronic connectors, matched seals are preferred for their ability to handle thermal and mechanical shocks effectively.

Technological Advancements and Custom Solutions

Complete Hermetics doesn’t just follow industry standards; they set them. Their engineers custom-design seals and feedthroughs according to customer specifications, ensuring that each component meets the precise needs of their applications. Whether you need a solution for high-voltage applications or a custom configuration for medical equipment, Complete Hermetics has the capability and expertise to deliver superior hermetic products.

Connect with Complete Hermetics

If you’re in need of reliable hermetic seals or feedthroughs, look no further than Complete Hermetics. With a track record of excellence and innovation, they are equipped to handle the most challenging requirements. To find out more about their products and services or to discuss your specific needs, contact Complete Hermetics today. Engage with their team of experts to ensure your equipment remains protected and performs flawlessly in any environment.

Hermetic Packages: Shielding Critical Technologies

Posted by admin on

In the realm of electronic component protection, hermetic sealing technologies have become indispensable. Complete Hermetics leads this field, providing tailored hermetic products that serve a multitude of critical sectors, including aerospace, defense, telecommunications, and healthcare.

Cutting-Edge Hermetic Microwave and Hybrid Enclosures

At Complete Hermetics, the focus is on developing top-tier hermetic microwave and hybrid packages. These packages are designed to endure extreme environmental conditions, making them ideal for aerospace and defense applications. By utilizing advanced materials and sealants, these hermetic enclosures offer unmatched resilience and reliability. The company’s engineering team works closely with clients to customize solutions that meet specific industry needs, ensuring superior performance and client satisfaction.

Sophisticated Hermetic Power Enclosures

Complete Hermetics has built a reputation on its robust hermetic power packages. With extensive experience in the field, these enclosures are engineered to accommodate the high thermal expansion common in power-intensive applications. Featuring materials such as copper tungsten and sophisticated sealing techniques involving glass-to-metal and ceramic-to-metal bonds, these power packages are built to ensure continuous, reliable operation under various thermal conditions. The collaborative approach taken by the engineering team helps align these solutions closely with customer expectations.

Customizable Photonic and Telecom Enclosures

In the dynamic sectors of photonics and telecommunications, Complete Hermetics provides versatile, hermetically sealed enclosures that protect everything from fiber optic packages to complex telecom systems. Whether the project is a small custom job or a large-scale production, the company offers scalable solutions that enhance system reliability and efficiency. This adaptive approach ensures that every client receives a hermetic sealing solution that is both effective and tailored to the specific challenges of the telecommunications and biomedical industries.

Complete Hermetics is committed to advancing the field of hermetic sealing by focusing on innovation, quality, and customer partnership. Our state-of-the-art hermetic packages are designed to exceed the stringent demands of modern electronic applications across various industries.

Explore the possibilities with Complete Hermetics and see how our advanced hermetic sealing solutions can safeguard your critical electronic components. Contact Complete Hermetics today to learn more about our products and services and how we can assist in achieving optimal operational excellence and customer satisfaction with our pioneering hermetic technologies.

Hermetic Headers: Pioneering Solutions for Advanced Electronic Applications

Posted by admin on

Introduction to Hermetic Headers

Hermetic headers are critical components in the field of microelectronics, offering unparalleled protection in environments that require robust defense against external conditions. Complete Hermetics specializes in the production of high reliability hermetic headers and hermetic terminals designed to shield sensitive electronics from moisture, gas, liquid, pressure, vacuum, temperature, and corrosion.

Multi-Pin Headers: Ensuring Component Safety

Multi-pin headers from Complete Hermetics provide essential connectivity while maintaining the integrity of the seal in harsh environments. These headers are ideal for applications needing comprehensive protection, ensuring that each connection point remains secure against environmental challenges. The versatility of multi pin headers makes them perfect for a wide range of applications, from aerospace to medical devices, where failure is not an option.

Single-Pin Headers: Precision in Simplicity

Similarly, single pin headers offer a straightforward yet effective solution for applications requiring a single point of electronic contact. These components are built to the same rigorous standards as multi-pin variants, providing dependable performance under extreme conditions. Whether used in small consumer electronics or critical space-grade components, these headers guarantee that your devices operate flawlessly, regardless of external pressures or temperatures.

TO Headers:

Custom Solutions for Transistor Packaging TO headers, or transistor outline packages, represent a specialized category of hermetic sealing technology. Complete Hermetics excels in customizing these packages to fit a variety of microelectronic applications, including both transmitter side (TOSA) and receiver side (ROSA) configurations. The adaptability of TO headers makes them indispensable in the semiconductor industry, where precision and reliability are paramount.

Complete Hermetics: A Leader in Hermetic Technology

At Complete Hermetics, the commitment to quality is evident in every product. Our state-of-the-art manufacturing processes and rigorous quality control measures ensure that every hermetic header and terminal meets the highest standards of reliability and performance. Our expertise in hermetic sealing technology makes us a preferred partner for industries seeking solutions that offer complete protection against the most demanding environmental conditions.

Engage with Complete Hermetics Today

For industries and applications where failure is not an option, Complete Hermetics stands ready to deliver. Whether you require hermetic headers or hermetic terminals, our products are designed to meet your needs with precision. Contact us today to learn how our hermetic solutions can enhance the reliability and longevity of your electronic components. Visit our hermetic products page to explore our full range of products and start your journey towards perfect hermetic sealing.

MIL-SPEC Hermetic Connectors

What Types of Hermetic Connectors Are Available?

Posted by admin on

Hermetic connectors are crucial components in numerous applications, ensuring reliable operation in environments where air-tight sealing is a must. Complete Hermetics stands out as a leader in producing custom hermetic connectors, designed to meet stringent specifications in various demanding fields. Here’s a closer look at the range of options available and the innovations that set Complete Hermetics apart in the industry.

Innovative Designs and Materials

At the forefront of hermetic connector technology, Complete Hermetics offers an array of designs, including circular hermetic connectors and rectangular hermetic connectors. These connectors are not only versatile but also feature advanced materials like Kovar, Stainless Steel, Aluminum, and Titanium. The use of lightweight materials such as Aluminum and Titanium is particularly noteworthy, as these contribute to the overall durability and efficiency without compromising on quality.

Types of Hermetic Seals

Complete Hermetics specializes in hermetically glass sealed connectors and hermetically ceramic sealed connectors. These sealing techniques ensure maximum protection against environmental challenges. Glass seals are renowned for their robustness and superior insulation properties, making them ideal for harsh conditions. Ceramic seals, on the other hand, offer excellent thermal stability and resistance to thermal shock, enhancing the connectors’ reliability over a wide range of temperatures.

Applications and Installations

These hermetic connectors are engineered for resilience and longevity, accommodating both solder-in and laser weld installation methods. This flexibility in installation allows Complete Hermetics to cater to a broad spectrum of industries, from aerospace to the military. Their connectors are often specified in applications requiring MIL-Spec hermetic connectors, where adherence to military specifications is critical for performance and safety.

Complete Hermetics: Your Go-To Source for Hermetic Connectors

Whether your needs are for standard or custom hermetic connectors, Complete Hermetics is your trusted provider. With a focus on innovation and quality, their hermetic connectors are designed to perform flawlessly in the most challenging environments. If you’re looking for reliable, high-quality hermetic connectors, look no further than Complete Hermetics. Contact them today to find out how they can assist with your specific connector requirements and elevate the reliability of your critical equipment.

Which Hermetic Seal Manufacturer is Best?

Posted by admin on

When it comes to ensuring the reliability and durability of equipment in extreme conditions, hermetic seals are essential. These specialized components provide a complete and durable barrier against environmental variables such as moisture, dust, and other contaminants. Among the array of manufacturers, one stands out for their excellence in producing high-quality hermetic seals and feedthroughs.

Glass-to-Metal and Ceramic-to-Metal Seals

Complete Hermetics excels in the production of glass-to-metal seals and ceramic-to-metal seals. These two types of seals are crucial for applications that require robust and reliable sealing capabilities. Glass-to-metal seals are perfect for use in electronic components, as they offer superior insulation properties and durability under thermal stress. Similarly, ceramic-to-metal seals are favored in applications requiring high thermal stability and electrical insulation.

Hermetic Feedthroughs for Advanced Applications

In addition to traditional seals, Complete Hermetics also specializes in hermetically sealed feedthroughs. These are designed to ensure safe and secure passage for cables and wires through barrier walls without compromising the seal. Such feedthroughs are essential in medical, military, and aerospace applications, where integrity and reliability are paramount.

Quality and Reliability

Complete Hermetics stands out in the industry due to their commitment to quality and reliability. Each product undergoes rigorous testing to meet stringent quality standards. Their hermetic products ensure long-lasting protection against environmental challenges, making them the go-to choice for industries requiring the highest level of seal integrity.

Choose Complete Hermetics for Your Sealing Needs

For those in need of reliable hermetic seals and feedthroughs, look no further than Complete Hermetics. Whether you require glass-to-metal or ceramic-to-metal seals, their products are designed to offer unparalleled performance. Trust in their proven track record and let Complete Hermetics be the solution to your sealing challenges. Contact Complete Hermetics team today to learn more about how their products can be integrated into your projects. Remember, for the best hermetic sealing solutions, Complete Hermetics is your premier choice.

Hermetic Feedthroughs: Advanced Solutions by Complete Hermetics

Posted by admin on

The terms Vacuum Feedthrough, Electric Feedthrough, Glass Feedthrough or Glass-to-Metal Feedthrough, Ceramic Feedthrough or Ceramic-to-Metal Feedthrough are often used interchangeably in vacuum and hermetic sealing industries. However, all serve a common purpose: enabling secure and reliable passage of electrical current or signals in systems requiring airtight protection.

What is a Hermetic Feedthrough?

The primary function of a hermetic feedthrough is to carry electrical current to and from a hermetic or vacuum system while maintaining the airtight integrity of the system. Hermeticity refers to the condition of being completely airtight, ensuring that gases cannot pass through the system. This technology is critical in applications where maintaining a controlled environment is paramount.

Custom Hermetic Feedthroughs for Precision Applications

Complete Hermetics specializes in the design and manufacture of custom hermetic feedthroughs tailored to meet the unique needs of various industries. From glass-to-metal feedthroughs to ceramic-to-metal feedthroughs, our products are engineered for precision and reliability. We also offer laser-welded and solder-in installation options for enhanced durability.

Our feedthroughs find applications in:

  • Submersible Pumps
  • Downhole Instrumentation
  • Exploratory and Implant Medical Devices
  • Cryogenic Medical Probes

Multi-Pin Hermetic Feedthroughs and Electrical Bulkhead Solutions

For systems requiring multiple electrical connections, our multi-pin hermetic feedthroughs and electrical bulkhead hermetic feedthroughs provide a reliable solution. These feedthroughs are designed to withstand high pressures and extreme environments, ensuring uninterrupted performance in applications like downhole drilling and surgical equipment.

Durability and High Performance

Complete Hermetics manufactures products capable of performing in the most challenging conditions. Whether in deep-sea submersible pumps or cryogenic medical probes, our custom hermetic connectors and hermetic packages ensure reliable operation and long-term durability.

Choose Complete Hermetics for Your Hermetic Seal Needs

Complete Hermetics is your trusted partner for high-quality, reliable solutions. With a focus on innovation and precision, we deliver products that exceed industry standards. Contact us today to learn how our hermetic feedthroughs, hermetic seals, and related technologies can meet your specific needs. Let us assist you in achieving airtight performance for your systems.

Visit Complete Hermetics now to explore our advanced solutions and request a quote!

Custom Hermetic Feedthroughs

Hermetic Seals: The Airtight Solution for Critical Applications

Posted by admin on

Hermeticity refers to the state of being airtight, ensuring no gases can penetrate through a sealed barrier. In interconnect applications, hermetic seals are essential for preventing gas leakage in pressure-sensitive environments, particularly through connectors. These innovative solutions are indispensable for industries where airtight technology safeguards the functionality and safety of vital equipment.

The Importance of Hermetic Feedthroughs

A fundamental application of hermetic technology lies in hermetic feedthroughs, which enable the secure transmission of power, signals, or fluids through pressure barriers. These components are meticulously designed to maintain system integrity, even in extreme conditions. From aerospace to medical devices, hermetic feedthroughs play a crucial role in ensuring reliable and safe operations.

Custom Hermetic Products Tailored to Your Needs

Complete Hermetics excels in providing custom hermetic products designed to meet diverse and specific industry requirements. Whether your project involves niche applications or large-scale production, their team delivers precision-engineered solutions. Their portfolio includes hermetically sealed connectors, hermetic terminals, and advanced glass-to-metal and ceramic-to-metal feedthroughs, ensuring unmatched performance and durability.

State-of-the-Art Manufacturing in Santa Ana, California

Located in the heart of California, Complete Hermetics leverages cutting-edge modeling and prototyping technologies to deliver superior-quality solutions. From custom designs for specialized projects to standardized components for high-volume needs, their advanced manufacturing processes ensure reliability and consistency in every product.

Why Choose Complete Hermetics?

As a global leader in producing hermetic packages and connectors, Complete Hermetics is committed to innovation, precision engineering, and customer satisfaction. Their expertise and dedication make them the trusted partner for industries requiring airtight interconnect solutions. With a proven track record of delivering high-performance products, they have earned a reputation for excellence worldwide.

Contact Complete Hermetics Today

For all your needs in hermetic seals and feedthroughs, and hermetically sealed connectors, trust Complete Hermetics to deliver exceptional quality and performance. Explore their innovative solutions to ensure your systems remain airtight and reliable. Contact their expert team today to discuss your project requirements. Complete Hermetics is your partner for airtight success!

MIL-SPEC Hermetic Connectors

Hermetic Connectors: Your Ultimate Airtight Sealing Solution

Posted by admin on

Hermetic connectors provide airtight seals, ensuring that no air enters or exits a container or space. The term “hermetic” signifies complete air-tightness. These seals are vital for maintaining sterility by keeping bacteria, moisture, and oxygen at bay within pressurized or vacuum-sealed environments.

Industries That Rely on Hermetic Connectors

A variety of industries depend on hermetic seals and feedthroughs for their critical operations. In offshore drilling, custom hermetic connectors are designed to endure the harsh marine environment. The aerospace and automotive sectors require MIL-Spec hermetic connectors to withstand extreme conditions, while the medical field relies on airtight seals for sterilized equipment and environments. Each application demands unique solutions, which is why custom hermetic products are essential for meeting specific requirements.

Diverse Types of Hermetic Connectors

Hermetic connectors come in multiple configurations to suit different industrial needs. Rectangular hermetic connectors and circle hermetic connectors are two of the most common shapes. These connectors are manufactured using robust materials such as titanium, stainless steel, aluminum, and bronze. Options include glass-to-metal and ceramic-to-metal designs, with finishing choices like gold-plating, silver-plating, and bright tin-plating. This variety ensures durability and compatibility with different environments.

Advantages of Customization

Industries benefit significantly from tailored solutions. A well-designed custom hermetic connector ensures resistance to extreme temperatures and high pressures. Customization enables seamless integration into unique applications, guaranteeing optimal performance and reliability in any operating condition.

Why Choose Complete Hermetics?

Complete Hermetics specializes in designing and manufacturing a wide range of hermetic connectors, including rectangular hermetic connectors, circle hermetic connectors, and hermetic packages. With a commitment to quality and precision, Complete Hermetics offers customized solutions for industries requiring top-tier airtight seals.

Explore the possibilities with Complete Hermetics and ensure the reliability of your systems. Contact us today to learn more about how our products can meet your unique needs and exceed expectations!