Hermetic Headers and Multi-Pin Header Solutions

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Reliable Sealing for Signal and Power Transfer

Hermetic headers form the foundation of sealed interconnect systems by providing a gas-tight passage for electrical conductors. They prevent contamination and ensure uninterrupted signal and power flow in harsh operating environments, from satellites to medical implants. Their robust construction guarantees long-term reliability and protection against pressure, moisture, and temperature fluctuations.

Types of Hermetic Headers

Complete Hermetics manufactures multi-pin, single-pin, and TO headers, as well as customized terminals for specialized electronics. Each header is meticulously engineered to withstand temperature extremes, pressure changes, and corrosive conditions without leakage.

Precision Manufacturing and Materials

Headers are produced using stainless steel, Kovar, or titanium housings with glass-to-metal or ceramic-to-metal seals. Each assembly is inspected for alignment accuracy, leak rate, and dielectric integrity. Finishing options such as gold or nickel plating further enhance solderability and corrosion protection.

Applications and Performance

These headers are integral to medical sensors, defense electronics, power distribution units, and optoelectronic packages. Their superior hermeticity ensures system reliability in environments exposed to vacuum, heat, and vibration. They are engineered to maintain optimal electrical performance even under extreme mechanical and thermal stress.

Quality and Customization

Using state-of-the-art process control, Complete Hermetics guarantees consistent results from prototype to volume production. Clients can specify pin configuration, housing style, and electrical ratings to meet project-specific demands. Each unit undergoes rigorous testing to ensure compliance with the highest industry and military standards.

Contact Complete Hermetics

As a leading hermetic header manufacturer, Complete Hermetics supplies durable multi-pin headers, single-pin headers, and TO headers that meet the highest standards of performance and protection.

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