Top Hermetic Manufacturer Delivering Precision and Performance

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When it comes to reliable hermetic products, precision engineering and proven expertise are non-negotiable. As a top hermetic manufacturer, Complete Hermetics leads the industry with custom solutions for highly demanding environments. Specializing in glass-to-metal and ceramic-to-metal seals, the company develops advanced components tailored for aerospace, defense, medical devices, semiconductors, and energy systems.

Engineered for Performance in Extreme Environments

Whether you’re operating in vacuum, high-pressure, or high-temperature environments, Complete Hermetics offers components that ensure absolute sealing integrity. Their portfolio includes hermetic connectors, hermetic feedthroughs, and hermetic headers—all designed with precision to maintain signal integrity and eliminate the risk of leakage or contamination. These hermetic solutions are ideal for applications where failure is not an option.

Innovation in Hermetic Packaging and Integration

From hermetic packages to custom battery end seals and vacuum viewports, Complete Hermetics delivers advanced materials integration and performance. Their in-house expertise in brazing and soldering allows for tailored assemblies that meet rigorous industry and military specifications. Every component is engineered to maintain mechanical and electrical performance in the most demanding operating conditions.

Reach out to Complete Hermetics today to learn how our advanced solutions can improve the reliability and efficiency of your applications. We also offer expert customization in hermetic connectors, vacuum viewports, and hermetic headers designed to meet your precise requirements.

What is a Hermetic Package?

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In today’s high-stakes industries—where electronic components must withstand extreme environments—hermetic packaging solutions are essential. But what is a hermetic package? In essence, it’s a type of sealed enclosure designed to protect sensitive electronics from moisture, gases, dust, and other environmental hazards. Whether the need arises in aerospace, medical, or industrial settings, hermetic products deliver reliable performance and long-term durability.

The Purpose and Power of Hermetic Electronic Packages

Hermetic electronic packages provide airtight seals that preserve internal components and prevent environmental degradation. These packages are critical in applications like semiconductors, sensors, amplifiers, and modulators. Used widely in sectors such as offshore drilling, aerospace engineering, and advanced medical devices, hermetically sealed solutions ensure performance in high-pressure, high-vacuum, or high-frequency environments.

What sets these packages apart is their ability to maintain integrity for years. Seals produced by Complete Hermetics, for instance, are engineered for long-term durability, offering unmatched protection under the harshest conditions. This makes them ideal for telecom, microwave systems, fiber optics, and laser technology.

Custom Hermetic Packaging for Diverse Applications

Complete Hermetics specializes in designing and manufacturing custom hermetic packaging solutions tailored to each client’s specific needs. Whether you require flat packs, plug-in units, or plate configurations, their offerings meet the strictest MIL-883 standards for military-grade reliability.

From limited production runs of five units to full-scale manufacturing in the thousands, Complete Hermetics supports clients at every stage. Their comprehensive line of hermetic enclosures and packages is crafted for excellence, flexibility, and compliance across multiple industries.

Why Choose Complete Hermetics?

If you’re searching for hermetic products built to last and perform, Complete Hermetics is your trusted partner. With proven expertise in hermetic electronic packages, high-quality standards, and full customization capabilities, they provide the right solution for your critical application.

Get in touch with Complete Hermetics today to discover how their full line of hermetic packaging solutions can protect and enhance your electronic components.

Hermetic Packages for Advanced Electronic Protection

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Innovative Hermetic Solutions for Harsh Environments

In industries where reliability and performance are paramount, hermetic products are vital for safeguarding electronic components from environmental damage. Hermetic packages are engineered to prevent the ingress of moisture, gases, and contaminants, ensuring long-term functionality in sectors such as aerospace, defense, telecommunications, and medical devices.

High-Performance Microwave and Hybrid Hermetic Packages

Complete Hermetics excels in crafting hermetic microwave and hybrid enclosures tailored for extreme conditions. These durable housings are specifically designed for use in military and space-grade applications where resistance to radiation, pressure, and temperature fluctuations is non-negotiable. With cutting-edge glass-to-metal and ceramic-to-metal sealing technologies, these enclosures deliver superior shielding and reliability, even in the most hostile environments.

Robust Hermetic Power Packages for Thermal Demands

For applications requiring efficient thermal management, hermetic power packages from Complete Hermetics offer unmatched stability and endurance. These enclosures are often fabricated using copper tungsten or copper molybdenum, which provide excellent heat dissipation. The precision sealing techniques ensure each package remains airtight under operational stress, supporting critical systems in power electronics, avionics, and defense infrastructure.

Versatile Telecom and Photonic Hermetic Enclosures

In the ever-evolving fields of fiber optics and telecommunications, hermetic products must adapt to both innovation and precision. Complete Hermetics designs photonic and telecom packages that are fully customizable to fit compact devices, high-speed optical components, and complex circuitry. These enclosures enhance signal integrity and extend the lifespan of sensitive systems, playing a crucial role in modern communication networks and medical imaging technologies.

Partner with Complete Hermetics for Unmatched Reliability

Whether your project involves high-frequency microwave circuits, high-power electronics, or miniaturized photonic modules, Complete Hermetics provides the expertise and technology to deliver premium hermetic packages. Every product is manufactured to the highest industry standards to meet your exact specifications.

Explore Complete Hermetics’ full range of hermetic products today and secure the reliability your systems deserve. From custom prototyping to large-scale production, we are your trusted partner for precision-engineered hermetic sealing solutions.  Contact us today to get started.

Leading Hermetic Manufacturer for Advanced Engineering Needs

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When reliability and precision are non-negotiable, industries across aerospace, defense, medical, and energy sectors turn to a trusted hermetic manufacturer. Hermetic technology plays a vital role in safeguarding sensitive electronic components from moisture, gas, and other environmental contaminants. This is where expertly engineered hermetic products become essential to mission-critical systems.

Comprehensive Hermetic Product Solutions

From hermetic seals and feedthroughs to hermetic connectors and hermetic packages, modern engineering requires versatile, high-performance solutions. These components are indispensable for protecting instrumentation in extreme conditions—whether in deep space or inside a life-saving medical device. Products such as battery end seals, hermetic headers, and vacuum viewports are built to withstand high pressure, temperature, and vacuum environments, ensuring operational integrity.

Precision Engineering of Hermetic Connectors and Headers

At the heart of many high-tech systems are hermetic connectors and hermetic headers, which maintain electrical integrity while preventing the ingress of gases or moisture. With custom design options and expert brazing and soldering techniques, these components are manufactured to exacting standards to meet unique application requirements.

Vacuum Viewports and Hermetic Feedthroughs for Specialized Applications

Vacuum viewports enable optical access in high-vacuum environments without sacrificing the integrity of the sealed system. Similarly, hermetic feedthroughs allow electrical or signal transmission while maintaining environmental barriers. These features are critical for scientific instruments, cleanroom systems, and advanced manufacturing processes.

Your Partner in Custom Hermetic Manufacturing

For over two decades, Complete Hermetics has provided engineered excellence as a premier hermetic manufacturer. As a wholly owned subsidiary of Aegis Technology Inc. in Santa Ana, CA, Complete Hermetics combines advanced prototyping with full-scale production capabilities. Whether you require hermetic products, hermetic packages, or custom hermetic seals and feedthroughs, our experienced team delivers precision-built components for your most demanding needs.

Contact Complete Hermetics today to discover how our innovative solutions can enhance the reliability and performance of your applications. We also specialize in hermetic connectors, vacuum viewports, and hermetic headers tailored to meet your exact specifications.

Hermetic Packages: Shielding Critical Technologies

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In the realm of electronic component protection, hermetic sealing technologies have become indispensable. Complete Hermetics leads this field, providing tailored hermetic products that serve a multitude of critical sectors, including aerospace, defense, telecommunications, and healthcare.

Cutting-Edge Hermetic Microwave and Hybrid Enclosures

At Complete Hermetics, the focus is on developing top-tier hermetic microwave and hybrid packages. These packages are designed to endure extreme environmental conditions, making them ideal for aerospace and defense applications. By utilizing advanced materials and sealants, these hermetic enclosures offer unmatched resilience and reliability. The company’s engineering team works closely with clients to customize solutions that meet specific industry needs, ensuring superior performance and client satisfaction.

Sophisticated Hermetic Power Enclosures

Complete Hermetics has built a reputation on its robust hermetic power packages. With extensive experience in the field, these enclosures are engineered to accommodate the high thermal expansion common in power-intensive applications. Featuring materials such as copper tungsten and sophisticated sealing techniques involving glass-to-metal and ceramic-to-metal bonds, these power packages are built to ensure continuous, reliable operation under various thermal conditions. The collaborative approach taken by the engineering team helps align these solutions closely with customer expectations.

Customizable Photonic and Telecom Enclosures

In the dynamic sectors of photonics and telecommunications, Complete Hermetics provides versatile, hermetically sealed enclosures that protect everything from fiber optic packages to complex telecom systems. Whether the project is a small custom job or a large-scale production, the company offers scalable solutions that enhance system reliability and efficiency. This adaptive approach ensures that every client receives a hermetic sealing solution that is both effective and tailored to the specific challenges of the telecommunications and biomedical industries.

Complete Hermetics is committed to advancing the field of hermetic sealing by focusing on innovation, quality, and customer partnership. Our state-of-the-art hermetic packages are designed to exceed the stringent demands of modern electronic applications across various industries.

Explore the possibilities with Complete Hermetics and see how our advanced hermetic sealing solutions can safeguard your critical electronic components. Contact Complete Hermetics today to learn more about our products and services and how we can assist in achieving optimal operational excellence and customer satisfaction with our pioneering hermetic technologies.

Expert in Hermetic Microwave and Hybrid Packages

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Complete Hermetics specializes in the manufacturing of hermetic microwave and hybrid packages for a range of industries, including defense, aerospace, energy, and medical fields. These microelectronic hermetic enclosures are critical in applications exposed to harsh environmental conditions. Our engineering team collaborates closely with clients to ensure optimal performance and customer satisfaction.

General Specifications

The hermetic packages produced by Complete Hermetics are designed to meet stringent standards. Our enclosures offer a hermeticity level of ≤ATM 1×10-8 cc/sec HE, ensuring high-level protection for sensitive electronics. The manufacturing process complies with MIL-883, MIL-PRF-38354, and JEDEC-9C standards, guaranteeing durability and reliability in even the most demanding environments.

Customizable Designs for Impedance Requirements

Complete Hermetics offers a variety of customized feedthrough diameter combinations to meet specific impedance requirements. Our packages are subject to rigorous testing, including insulation resistance tests and pin pulling tests, to ensure long-lasting performance.

High-Quality Housing Materials

We utilize only the best materials to manufacture our hermetic microwave and hybrid packages. These materials include Kovar, stainless steels, CRS, Alloy 52 and 46, titanium, and aluminum. Each material is chosen based on the specific needs of the application, ensuring the highest levels of performance and reliability.

Typical Package Configurations

Our packages are available in a variety of configurations to suit different applications. Options include glass-to-metal seals, ceramic-to-metal seals, bent leads, and GPO connectors. These versatile designs make our hermetic packages suitable for a wide range of electronic applications, from advanced military systems to cutting-edge medical devices.

By choosing Complete Hermetics, you are investing in robust, high-performance hermetic microwave packages that are engineered to last and meet the rigorous demands of today’s industries.

Where Can You Find Hermetic Packages?

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Electronic components can be quite fragile, which is why it’s important to shield them from unsuitable environments. One way to protect semiconductors and other devices from water and corrosive materials is with an airtight seal around the desired area. To keep technology functioning properly over the long haul, you can often find hermetic packages in some of the harshest conditions known to man.

Underwater

As an object dives into the ocean, water exudes pressure as it tries to infiltrate the enclosure. When exploring the deepest regions of the sea in search of oil or exotic wildlife, electronic equipment takes a lot of abuse. To protect these sensitive components from damages, scientists trust hermetic packages to provide a watertight barrier.

Outer Space

 As satellites travel in an orbit and probes explore the outer reaches of the solar system, sophisticated equipment transmits information back to the planet. If a semiconductor requires a gas environment to function properly, hermetic packages can keep it from escaping into the vacuum of space.

Medicine

 Your body is mostly water, which is why pacemakers and other implanted devices need to be sealed against fluid incursion. When your health is on the line, you can trust a tight seal to keep you alive.

Protection for Electronics

These are just a few uses for hermetic packages, but they’re the perfect solution whenever you need to shield sensitive components from harsh environments.

Nowadays, hermetic packages are offering solutions for high reliability and high performance applications so they are extensively used in aerospace, medical and commercial applications.

About Complete Hermetics

A manufacturer of glass-to-metal, ceramic-to-metal, hermetic seals and feedthroughs

Complete Hermetics is a custom manufacturer of glass-to-metal, ceramic-to-metal, hermetic seals and feedthroughs. Our team has a wide range of knowledge to design and develop the hermetic connectors, hermetic packages, hermetic headers, vacuum viewports, hermetic seals and hermetic feedthroughs to fit your specifications.

3 Rules for Choosing Hermetic Packages

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Whether in medical, military, aeronautic or any myriad of settings, failure of hermetic headers can have catastrophic outcomes. How can you ensure that your hermetic packages are up to the challenge of your unique hermeticity needs? Here are three ideas to ensure your devices won’t fail.

Hermeticity Testing

Hermeticity testing primarily involves either fine leak testing or gross leak testing. The former examines hermetic packages for defects that can lead to leakage, while the latter focuses on damage that can cause gross package leakage. Periodic testing is a good way to detect faults before a major incident.

Choose the Right Seal

The proper hermetic seals are key to preventing leakage. Glass to metal seals might be best for pressure-tight windows, while glass to glass might be better for glass tube components. When choosing hermetic headers and packages, consider the material you are sealing.

Pick an Experienced Manufacturer

The market for hermetic headers is a broad one and it can be difficult to know which manufacturers are ideal. A good rule of thumb is to find a manufacturer specializing in more than one type or market of hermetics. Choose a company offers a good mix of seal types with hermetic packages designed for various industries. Finally, look for one with a trusted name and years of experience to ensure hermetics you can depend on.